Alp Aviation (Alp Havacılık)
|R&D & Design Engineer Intern
Eskişehir, , Türkiye
Summary
Contributed to R&D and design engineering by developing mechanical systems, conducting finite element analyses, and gaining manufacturing exposure.
Highlights
Designed and validated a stress rupture test system compliant with NASM 1312/10 standards, performing precise torque calculations for Siemens servo motor selection and developing a high-temperature furnace with Magnesium Oxide (MgO) insulation to optimize thermal efficiency.
Executed comprehensive Finite Element Analysis (FEA) using ANSYS and Siemens NX, conducting AGMA 2008 tolerance stack-up analysis on bevel gears and simulating stress distribution to mitigate vibration risks, documenting findings in formal technical reports.
Gained practical experience in advanced manufacturing processes, including 5-axis CNC machining (titanium/aluminum), CMM inspection, and specialized aerospace treatments under AS9100-aligned quality procedures with rigorous Foreign Object Debris (FOD) prevention.
Collaborated with Method and Process Planning engineers on Design for Manufacturability (DFM) reviews for test fixtures and jaws, ensuring seamless alignment between design specifications and production capabilities.